Orion-system VCM Component Manuel d'utilisateur Page 1

VCM - Component & SystemWiring - Technical Guidewww.orioncontrols.comUse For VCM Controller Code: SS1016 & Newer WiringFor VAV/CAV & MUA I

Component & System Wiring10Notes:1.) All wiring to be in accordance with local and national electrical codesand specifications.FILENAMEDATE:B. Cre

Component & System Wiring 11Connect To HVAC Unit ControllerSee Page 1 Of This Drawing For Wiring9 PinFemaleEndConnect EthernetRJ45 CableAssemblyTo

Component & System Wiring12Back View of CommLinkCLIIomm inkLOOP24VTGRGNDREMOTE LINK(DTE)COMPUTER(DCE)485LOOPSTATUSPOWERCOMPRLINKSERIAL #CONTROLS11

Component & System Wiring 13EPROMU3U5RAMCX21U2R1C3U4CX3CX4YS101818P552PROCESSORPBOARDCX5C1U1R2CX1CX6WDOGU6PHILIPSD1P1X1C2C40-10V4-20mATHERMR27R31D

Component & System Wiring14Networked Single Loop System With CommLink & MiniLink PDEPROMU3U5RAMCX21U2R1C3U4CX3CX4YS101818P552PROCESSORPBOARDCX

Component & System Wiring 15Networked Single Loop - Computer Connection With Remote Link9PinFemaleEndTelephoneCableAssembly9PinFemaleConnector9Pin

Component & System Wiring16Networked Single Loop - Computer Connection With IP-LinkFILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:Wiring & Conn

Component & System Wiring 17EPROMU3U5RAMCX21U2R1C3U4CX3CX4YS101818P552PROCESSORPBOARDCX5C1U1R2CX1CX6WDOGU6PHILIPSD1P1X1C2C40-10V4-20mATHERMR27R31D

Component & System Wiring189PinFemaleEndTelephoneCableAssembly9PinFemaleConnector9PinFemaleConnectorMoldedCable Assembly25 PinMale End25 PinFemale

Component & System Wiring 19FILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:JOB NAME3of3Wiring & Connection DiagramO-Network-MultipleLoop1B.CDRN

Table Of ContentsSystem Configurations Installation & Commissioning ...

Component & System Wiring20General InformationThe Orion system components can be configured into several types ofsystems. It is a good idea to bec

Component & System Wiring 21Programming and status monitoring are accomplished by one or more ofthe following methods.1. By using an operator inte

Component & System Wiring22Power/Comm Board RequirementsStandard Connection Configurations and UsePower/Comm boards are typically used on Networ

Component & System Wiring 233. The Modular System Manager comes supplied with a 12foot modular cable with a modular connector on one endand stripp

Component & System Wiring245. The Modular Service Tool will connect to any of thecontrollers using the supplied cable with DIN connectorson both e

Component & System Wiring 25Notes: Both power and communications are transferredfrom the Power/Comm board to the VAV/Zonecontrollersand the Modula

Component & System Wiring266. The Modular System Manager can connect to anyVAV/Zone controller on the entire system or directly to oneof the Power

Component & System Wiring 27System CommissioningThe following information is a brief overview of the procedures requiredto commission a typical Or

Component & System Wiring28FILENAMEDATE:B. CREWSDESCRIPTION:PAGEDRAWN BY:Wire & Transformer SizingJOB NAMEO-VCMWRSIZ1A.CDROrion VCM System24VA

Component & System Wiring 29FILENAMEDATE:B. CREWSDESCRIPTION:PAGEDRAWN BY:Wire & Transformer SizingJOB NAME2of22of224VAC Power - Transformer &

Component & System Wiring 3Communication Devices Diagrams...

Component & System Wiring30

Component & System Wiring 31VCM Controller Wiring

Component & System Wiring32VCM Controller WiringFILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:JOB NAMEOVCM-MainWire-1A.CDR1of102/28/06Line Voltage

Component & System Wiring 33VCM Controller AddressingFILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:Address Switch SettingJOB NAMEOVCM-Address-1A.C

Component & System Wiring34VCM Controller Wiring DetailOA, SA and RA Temperature SensorsGNDINPUTSGNDAOUT1AOUT2GND+VDCAIN1AIN2AIN3AIN4AIN5AIN7Mount

Component & System Wiring 35FILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:JOB NAMEOVCM-EconoAct-Wr1A.CDR1of103/06/06VCM Controller Wiring DetailEc

Component & System Wiring36FILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:JOB NAMEOVCM-Spc-RemSA-Rst-Wr1A.CDR1of103/06/06VCM Controller Wiring Deta

Component & System Wiring 37FILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:JOB NAMEOVCM-ZoneByp-SFVFD-Wr1A.CDR1of103/06/06VCM Controller Wiring Det

Component & System Wiring38FILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:JOB NAMEOVCM-SuctPress-WO-DSC-1A.CDR1of103/06/06VCM Controller Wiring Det

Component & System Wiring 39FILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:JOB NAMEOVCM-SuctPressW-DSC-1A.CDR1of103/06/06VCM Controller Wiring Deta

Component & System Wiring4

Component & System Wiring40Expansion Board Jumper SettingsFILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:JOB NAMEOVCM-EXP-JMPR-1A.CDR1of103/06/06P1

Component & System Wiring 41FILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:JOB NAMEOVCM-BinInput-Brds-Wr-1A.CDR1of103/06/06VCM Controller Wiring De

Component & System Wiring42456ON3214ON3214-20 mAZeroSpanVACorDCGND0-5V or 0-10VFILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:JOB NAMEOVCM-OA-HumSe

Component & System Wiring 43FILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:JOB NAMEOVCM-RA-HumSensorWr-1A.CDR1of103/06/06VCM Controller Wiring Deta

Component & System Wiring44FILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:JOB NAMEOVCM-Spc-HumSensorWr-1A.CDR1of103/06/06VCM Controller Wiring Deta

Component & System Wiring 45FILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:JOB NAMEOVCM-BPS-BPA-BPVFD-Wr-1A.CDR1of103/06/06VCM Controller Wiring De

Component & System Wiring46FILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:JOB NAMEOVCM-CO2-SensorWr-1A.CDR1of103/06/06VCM Controller Wiring DetailC

Component & System Wiring 47FILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:JOB NAMEOVCM-Exp-RelayBrd-Wr-1A.CDR1of103/06/06VCM Controller Wiring Det

Component & System Wiring48FILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:JOB NAMEOVCM-ModHeat-Cool-Wr1A..CDR1of103/06/06VCM Controller Wiring Deta

Component & System Wiring 49FILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:JOB NAMEOVCM-RA-Byp-Wr1A.CDR1of103/06/06VCM Controller Wiring DetailRetu

Component & System Wiring 5System ConfigurationsInstallation &Commissioning

Component & System Wiring50

Component & System Wiring 51VAV/Zone ControllerDiagrams

Component & System Wiring52Notes:10Locate In Supply DuctNear Zone DamperZone ActuatorSupply AirTemperatureSensorPin Layout DiagramVAV/Zone Control

Component & System Wiring 53CONTROLSFILENAMEDATE:B. CREWSDESCRIPTION:PAGEDRAWN BY:Slaved-Zone Wiring1JOB NAME08-26-02O-SLVZONEWIRE.CDROrion System

Component & System Wiring54WattMaster Part #OE322Relay Expansion Boardw/ Modular CableSupplied by WattMasterMounted by Others24VACCOM24 VAC Transf

Component & System Wiring 55Notes:FILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:Component Wiring DiagramJOB NAMETypical Wiring ForSingle Duct Term

Component & System Wiring56FILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:Component Wiring DiagramJOB NAMEO-OE322-3RELAY1OUTBD.CDROE322-3Relay -1 A

Component & System Wiring 57Communication DevicesDiagrams

Component & System Wiring58Notes:1.) All wiring to be in accordance with local and national electrical codesand specifications.See Page 2 and 3 of

Component & System Wiring 59Use Supplied ModularCable With Stripped EndsFor Connection To TerminalBlock And TransformerModular System ManagerBack

Component & System Wiring6Notes:1.) All wiring to be in accordance with local and national electrical codesand specifications.TB1Connect To Modula

Component & System Wiring60Notes:1.) All wiring to be in accordance with local and national electrical codesand specifications.FILENAMEDATE:DESCRI

Component & System Wiring 61FILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:Connection DiagramJOB NAME02/11/04G-ModServiceTool1A.CDROE391 Modular Se

Component & System Wiring62Connect To Remote Link .Remote Link Is Part # OE419-04OnlyCommlink II Communications Interface(Jumper Set For Multiple

Component & System Wiring 63Component Wiring Diagram02/03/04O-MiniLinkPolDevWr1A.CDROE364-22 MiniLink Polling Device1of2CommLinkTerminalsOnly OneM

Component & System Wiring64Notes:1.) All Wiring To Be In Accordance With Local And National Electrical Codes AndSpecifications.2.) All Modular Pow

Component & System Wiring 65Power/Comm Board Wiring - When Used For Local Loop DevicesNotes:1.) All wiring to be in accordance with local and nati

Component & System Wiring66Notes:1.) All wiring to be in accordance with local and national electrical codesand specifications.2.) All modular pow

Component & System Wiring 67CONTROLSFILENAMEDATE:08/20/03B. CREWSDESCRIPTION:PAGEDRAWN BY:OE299RS-232 to USB Converter1JOB NAMEUSB-RS232Cnvrt1A.CD

Component & System Wiring68

Component & System Wiring 69Add-On Devices Diagrams

Component & System Wiring 7Notes:1.) All wiring to be in accordance with local and national electrical codesand specifications.FILENAMEDATE:B. Cre

Component & System Wiring70FILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:Using Standard Lighting RelaysJOB NAME02/12/04O-LightingPnlStd1.CDROE310

Component & System Wiring 71FILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:Using GE Latching RelaysJOB NAME02/12/04O-LightingPnl-GE1.CDROE310 Light

Component & System Wiring72GPC-17 Controller WiringNote:Set-up, ProgrammingAnd Monitoring OfThe GPC-17Controller RequiresThe Use Of APersonal Comp

Component & System Wiring 73GPC Plus Wiring1.)24 VAC Must Be Connected SoThat All Ground Wires RemainCommon.3.)All Communication Wiring To Be 18Ga

Component & System Wiring74GPC Plus Controller - Address Switch Setting1.)24 VAC Must Be Connected SoThat All Ground Wires RemainCommon.3.)All Com

Component & System Wiring 75FILENAMEDATE:B. CREWSDESCRIPTION:PAGEDRAWN BY:OE331-21- AVGJOB NAME10/07/05OE331-21-AVG-GBD-Wire1A.CDRFILENAMEJOB NAME

Component & System Wiring76FILENAMEDATE:B. CREWSDESCRIPTION:PAGEDRAWN BY:JOB NAMEFILENAMEJOB NAME2of5OE331-21- AVGGBD Device WiringOE255 or OE256C

Component & System Wiring 77GBD Controller - Space Temp. Sensor Averaging WiringFILENAMEDATE:B. CREWSDESCRIPTION:PAGEDRAWN BY:OE331-21- AVGJOB NAM

Component & System Wiring78GBD Controller - Space Temp. Sensor Averaging Wiring (Cont’d)FILENAMEDATE:B. CREWSDESCRIPTION:PAGEDRAWN BY:JOB NAMEFILE

Component & System Wiring 79GBD Controller Adress Switch Setting4NETWORKTOKEN16328SW1ADD21ADDRESSV6POWERGND24VACL1D16R6C9SC1R11U11D13C16VR2TB4R27C

Component & System Wiring8Stand Alone - Computer Connection With IP-LinkNotes:1.) All wiring to be in accordance with local and national electrica

Component & System Wiring80

Component & System Wiring 81Miscellaneous Diagrams& Technical Information

Component & System Wiring82FILENAMEDATE:B. CREWSDESCRIPTION:PAGEDRAWN BY:Modular Room Sensor1JOB NAME10/11/01O-MODRMSENS1.CDROE210-02, OE211-02, O

Component & System Wiring 83CONTROLSFILENAMEDATE:DESCRIPTION:PAGEDRAWN BY:1JOB NAME8/9/02OE268-OVBoard.cdrOE-268 Over Voltage BoardBarry LightHV P

Component & System Wiring84MODGAS II Controller Wiring When Used With The VCM ControllerFILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:When Used Wi

Component & System Wiring 85FILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:When Used Without Orion ControlsJOB NAME02/17/04O-MODGASII-No-Wire1.CDRA

Component & System Wiring86MHGRV II Controller Wiring When Used With VCM ControllerNotes:1.)All Wiring To Be In Accordance WithLocal And National

Component & System Wiring 87Notes:1.)All Wiring To Be In Accordance WithLocal And National Electrical Codesand Specifications.FILENAMEDATE:B. Crew

Component & System Wiring88Supply Air Sensor Location & WiringFILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:JOB NAMEO-SA-MHGR-MODG-VCM1a1of303

Component & System Wiring 89Supply Air Sensor Location & Wiring (Cont’d)FILENAMEDATE:B. CrewsDESCRIPTION:PAGEDRAWN BY:JOB NAME2of3SupplyAir Te

Component & System Wiring 9Notes:1.) All wiring to be in accordance with local and national electrical codesand specifications.FILENAMEDATE:B. Cre

Component & System Wiring90Supply Air Sensor Location & Wiring (Cont’d)SupplyAir TemperatureSensorMHGRV II BoardV1K1V2K2V3K3K4V4YS101894 REV 1

Component & System Wiring 91Chip LocationsC2GNDR7MADE IN U.S.A.YS101693 REV 3CX10CR2RN1C11SERIAL NUMBERY2C10C12WDOGCX7R12R11U7JO3R13U6C5U8R9CX8R16

Component & System Wiring92Chip Locations (Cont’d)FILENAMEDATE:B. CREWSDESCRIPTION:PAGEDRAWN BY:Chip Replacement InformationOrion ComponentsJOB NA

Component & System Wiring 93Chip Installation ProceduresFILENAMEDATE:B. CREWSDESCRIPTION:PAGEDRAWN BY:JOB NAMEO-DRCHPREP.CDR3of3Small FlatheadScre

Component & System Wiring94 Temperature – Resistance – Voltage For Type III 10 K Ohm Thermistor Sensors Temp (ºF) Resistance (Ohms) Voltage @ Inp

Component & System Wiring 95 OE271 Duct Static Pressure Sensor Pressure @ Sensor (“ W.C.) Voltage @ Input (VDC) Pressure @ Sensor (“ W.C.) Volta

Form: OR-VCMWIRE-TGD-01B Printed in the USA September 2006All rights reserved Copyright 2006WattMaster Con